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Electric bilge pump not working

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Johan Hackman View Drop Down
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    Posted: 21 November 2007 at 17:57
I have written in another thread about my electric bilge pump that proved not to work during a wet sail this last summer.

On a few occasions attemps have been made to sort this problem but they have failed hitherto. The pump is whirring and is actually pumping water when it is not connected to the hose. Even if it is connected to the non-return valve which is fitted on the hose close to the pump it will work. There is no obstruction in the hose, that goes from the galley all the way to the stern, and you can blow air with your mouth through it. The pump has been replaced and the wiring checked but it still won't pump water all the way from the bilge to the stern.

The theory now is that the pump is to weak and has to be replaced with a bigger one. I would therefore like to ask if there is anyone who has actually tried their pumps on their 342s?

Johan

PS. My pump is a Johnson L650 and I think it's standard in 342.
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Interlude View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Interlude Quote  Post ReplyReply Direct Link To This Post Posted: 03 December 2007 at 11:36
I had been meaning to check this for the best part of 3 years now - pump whirs OK when activated, but would it work when needed?  Yesterday, after a great sail on Sydney Harbour (sorry for you northerly northern hemisphere guys), we decided to check it.  Unscrewed the pump from it's seat on hull, slid tupperware container under, filled with water, NO GO! It happily pumped maybe half a litre, then stalled - impeller still whirring, but nothing through the thru hull.  Blowing hard did nothing but raise blood pressure.  We took it apart, as you may have, (from the wrong end in retrospect) - the non return valve is cunnningly hidden under the shower sump pump, which in turn was protected by jagged barbs of the frig evaporator, but was OK.  The hose as it passes through the aft bulkhead has a kink which partially restricted flow, but we think the problem was a blockage in the pipe adjacent to the through hull.  Hooking up my Par Max 3 deckwash pump, we were able to get water through the pipe, but the bilge pump was still not up to the task.  After pumping a fair amount of water into the bilge (with the tee where the manual and auto pumps join disconnected) we finally cleared the (apparent) blockage and it now works OK.  I read some previous posts, where pump failures were reported, I wonder if they failed under excessive back pressure?  But you are reporting no back pressure now? 

I wonder if you have a blockage at the end of the run, and are seeing the hose fill up with compressed air and water before it grinds to a halt.  A bottle brush up the thru' hull from outside may be in order.

It took only 2 hours of Karma Sutra positions to clear it - from the inside!

Please keep the post going and let us know how you go.
Interlude 342#241
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Interlude Quote  Post ReplyReply Direct Link To This Post Posted: 04 December 2007 at 09:32
Further to previous post, I suggest you test the manual bilge pump with water (not just air) - it is configured as is mine, the two pumps are connected by a Tee fitting (just behind the rudder post) before going to the through hull fitting - if the obstruction is there neither pump will work.  
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Post Options Post Options   Thanks (0) Thanks(0)   Quote flatsails Quote  Post ReplyReply Direct Link To This Post Posted: 07 December 2007 at 18:42
As electric bilge pumps are again back as a topic can anyone help with this one? The early 341 came with two manual bige pumps, one operated from inside the saloon in case it was required when battened down in bad weather, the other in the cockpit. The boat was also prewired for an electric pump, the wiring ending beneath the sole in front of the door to the heads. I have lifted the sole and had a look but there is no obvious route for the discharge hose. QUESTION, is there anyone out there with an early 341 (mine is Hull No48)who has installed the optional electric pump, and if so what was the route for the hose. I have only looked at this problem on and of for FOUR YEARS,
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Interlude Quote  Post ReplyReply Direct Link To This Post Posted: 08 December 2007 at 00:54
I assume you are saying there is no route for a hose from where the wiring ends and where the internal manual pump is located?  If there is a route, you could add a tee on the outlet side of the internal manual pump, and plumb the new electrical pump outlet (via a NRV) into the tee.  Alternately replace the internal manual pump with the electrical pump if you can extend the wiring to where the internal manual pump is located or tun a new cable to that location.  The 342 has a manual pump on the forward wall of the transom compartment with an inlet midships, and just the electrical pump (i.e. no internal manual pump) located near the manual pump inlet, with a separate hose back to the tee in the transom hatch.  Good luck.
Interlude 342#241
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Post Options Post Options   Thanks (0) Thanks(0)   Quote flatsails Quote  Post ReplyReply Direct Link To This Post Posted: 09 December 2007 at 12:01
Many thanks Interlude, I had cocidered swopping the internal manual pump for the elactric one but I do like the idea of the internal manual. I can extend the wiring run no problem simply by drilling through one of the floors,or utilising the cable ducting in use to the fridge, the transom manual pump is midships by the keel bolts, the internal manual is to starboard of that. To date all that is the bilge is dust, but I seldom have a crew so the idea of an elactric pump is attractive
Thanks again
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Johan Hackman View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Johan Hackman Quote  Post ReplyReply Direct Link To This Post Posted: 09 December 2007 at 21:10
Interlude, what you say is that you actually had a blockage but when you got rid of it the pump would work properly, is it?

My pump has been replaced by a similar one of another make, but it hasn't been tested yet.

As for living in the Northern hemisphere, I cannot say other than that I envy you at this very moment. If I look out the window it looks as if someone has stuck a black plastic bag to it. (Hundbajspåse in Swedish)

Johan



Edited by Johan Hackman - 09 December 2007 at 21:48
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Interlude Quote  Post ReplyReply Direct Link To This Post Posted: 11 December 2007 at 04:06
Hi Johan - I think I had a blockage which was able to pass air slowly, but which obstructed water flow - so when I started pumping water some flowed into the hose, compressing the air so that it seeped through (or just compressed), until the hose was full of water (or water and some compressed air), then the water stopped flowing while the pump continued to try to shift it.  So I think the blockage was at the "through hull" fitting, but having shifted it, I can't be sure - hence my suggestion to see if the manual pump works.  Also, check where the hose passes from the bilge into the aft compartment - mine is partially kinked htere - I am planning to slide a hose clamp down to that bend, and see if I can take the kink out with some gentle pressure, if that doesn't work I will install an elbow there.
Interlude 342#241
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Johan Hackman View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Johan Hackman Quote  Post ReplyReply Direct Link To This Post Posted: 04 January 2008 at 13:26
I have tested my pump by making a hole in a plastic box where I put the pump and that I could pour water into. The arrangement can be seen in the photo. The pump in the picture is the third one since the original Johnson pump was replaced with an identical pump. That pump was later replaced with another one of another make, which is the one in the picture. I was told that this was a better and more efficient pump, but when checking it's specifications I found out that it is slighly less efficient when it comes to how many litres it's capable of pumping each minute. The power consumption is the same.

Non of the three pumps have ever been capable of pumping any water apart from a few litres before they stop. I have bought a 6 metre hose and attached it to the pump and led it throught the companionway into the cockpit and over the railing, in order to see if the problem would be due to obstructions in the original hose, but the pump wouldn't move any water. Not even if I led the hose into the toilet compartment, i.e. with no change in level, the pump would work. Without the 6 metre hose it would be very efficient though.

I even tried the pump in the bath tub at home, and although I could make it work properly at one time, I didn't at another.

The idea I am getting from this is that the pump is too weak for the length of the hose. If that's the case with my boat, it's probably the same with others. So I advice everyone to get a plastic box and try their pumps.

The next step for me will be to try a bigger pump. I will keep you informed.

Johan

PS. On a side note, I think the above work shouldn't be done by the boat owner since it's a warranty issue.



Edited by Johan Hackman - 04 January 2008 at 13:44
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Interlude Quote  Post ReplyReply Direct Link To This Post Posted: 05 January 2008 at 00:30
Hi Johan - the Johnson 650 (which I also have) should be able to pump 53 litres/min with a 1 metre head.  I will retest mine next opportunity, but as I reported earlier it seems to be OK now I have removed the kink from the hose and cleared the obstruction.  I wonder if you have an electrical problem - can you check the terminal voltage at the pump when it is operating (>12V), or if you have an amp meter (or can fit it where you have the cable joint in your photo) you should see 3 amps.  Most handheld DVMs have a 10 amp range through a dedicated terminal.  Reading the current as well as measuring the voltage would be a good idea in case the float switch has excessive series resistance, as this would allow the external terminal voltage to remain at 12V even though the internal pump voltage was less.  Should be able to check tomorrow, will let you know.
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