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Thru hulls and ball valves

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Category: Hints & Tips
Forum Name: 575/588
Forum Description: 575/588 Hints, Tips and News
URL: https://www.myhanse.com/forum_posts.asp?TID=13575
Printed Date: 27 March 2026 at 03:51
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Topic: Thru hulls and ball valves
Posted By: Gale Force
Subject: Thru hulls and ball valves
Date Posted: 12 August 2022 at 07:09
I am hauling out in a few weeks time and am considering changing thru hulls and valves
My boat is a 2014 and has the white non metal thru hulls with the brass /bronze ball valves.My plan is to go with Tru Design with collars.
If I go this route do I need to change the white thru hulls as well?
Can any one tell me the material of the white through hulls.Are they all one size?
Would be keen to hear from any of you who have done this conversion before.
Best regards to all
Duncan



Replies:
Posted By: Dogscout
Date Posted: 12 August 2022 at 07:37
I've not done the conversion, but just recently changed all the thru hulls and seacocks on my 2008 430e to TruDesign.  I had to trim all of the thru hulls to length and in most cases I did not use a collar because of clearance and went to a 90 before the valve.  

So in your case.  You'll need to know the existing thread size and have sufficient length on the thru hull.  And the internal nut would have to fit under the collar too.  


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Adventure awaits


Posted By: Arcadia
Date Posted: 12 August 2022 at 08:26
Hanse used Trudesign thru hulls with metal ball valves on my 2018 588.  

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Leon / ARCADIA
2018 Hanse 588
Sag Harbor, NY


Posted By: Axel
Date Posted: 14 August 2022 at 12:26
The white thru hulls are Tru Design!
I wonder why Hanse did now use also the valves of tru design. I am going to change the valves of my 2016 385.
Axel


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Hanse 385 #434 Nyanga 2


Posted By: Pzucchel
Date Posted: 15 August 2022 at 06:28
Originally posted by Arcadia Arcadia wrote:

Hanse used Trudesign thru hulls with metal ball valves on my 2018 588.  

Same with me,  2017. But how do we know that the white seacocks are trudesign? I didn't see any label anywhere. 


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Hanse588#55


Posted By: Gale Force
Date Posted: 15 August 2022 at 07:04
I was wondering the same thing and would I be able to just screw the new Trudesign seacocks onto the white thru hulls


Posted By: Captain Cook
Date Posted: 15 August 2022 at 09:03
Axel wrote:
"The white thru hulls are Tru Design!
I wonder why Hanse did now use also the valves of tru design. I am going to change the valves of my 2016 385."

It is rather obvious, the Trudesign valves cost 5 times as much as the cheap kitchen-brass valves which Hanse continue to put in our boats.
Look at:
https://myhanse.com/a-sinking-ship_topic13569.html" rel="nofollow - https://myhanse.com/a-sinking-ship_topic13569.html

-and you can see how your ball-valves look like after 8-10 years.



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Freya H400 #27 (2006),2-cabin, 40HP 3JH4E, 3-blade Flexofold, Aries LiftUp Windvane, Exturn 300, Jefa DD1,Simrad NX40,Icom M603(VHF)+M802(SSB)


Posted By: Black Diamond
Date Posted: 15 August 2022 at 10:53
You will find people equally vocal on both bronze and TruDesign.    In my opinion, there are three issues you want to solve:

1.   The degradation of the plastic thru-hull.   The manual and Hanse indicate you need to replace them every 5 years.   To me this is not as serious as the next issue.

2.   The strength issue when putting a lot of torque on the ball valve.   CE says that it needs to take 600lbs of torque before breaking the combination of thru-hull and ball valve.    Hanse says the combination is CE certified, therefore it is supposed to be OK.   To me, however,   I've put a lot less than 600lbs of force and felt like I was about to snap it in cold, fall, weather and I'd rather not take the chance.   To me,  this is because there is no wide base to spread the load.   Its a narrow connection.

3.  The raw water strainer for the AC unit (at least on my boat) screws directly on top of the ball valve and this is one you open and close all the time.   Its a pain to get to and, again,  I worry about it snapping at the wrong time.

If you still have the original ball valve/thru-hull combination,  I strongly suggest that you carry wooden plugs in case something happens and you need to deal with the hole.    The problem is NOT Tru-Design, its the connection of the two pieces.

In my case I replaced them all with traditional groco ball valves and moved/redesigned the AC thru-hull. See pictures.





The TruDesign works well,  and does not have the bonding problem.  Its a stronger set-up than the factory implementation  because it has the wide base/collar set-up.    Either can work just as well in my opinion.

Rick


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Rick
S/V Black Diamond
Hanse 575 Build #192, Hull# 161
Newport, RI


Posted By: kipwrite
Date Posted: 15 August 2022 at 11:48
Duncan,
I'm doing the same project in a few weeks on my 2016 505, all the underwater seacocks and the thru-hulls will be replaced with Groco. 
I think you'll find that when you attempt to unscrew the seacock you may well unseat the thru hull, so be prepared to replace them as well. Others on the forum have reported success preserving the true design thru hulls, so your results may vary. Let us know how you make out. 
Agree with Rick on the AC sea cock - it is a flimsy design. On my boat it was not bonded, and the sea cock and manifold was suspect after just a few seasons, the sea cock replaced by a Groco unit, the manifold rebuilt, and everything properly bonded. 
Harvey


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Kipwrite


Posted By: boomjack
Date Posted: 16 August 2022 at 06:49
I ask the shipyard to replace all seacocks and thru hulls 3 years ago on my 2014 575 by truedesign.
This season i had a rather significant leak on the rear right toilet seacock and realized that this one had not been replaced by a truedesign Angry....
I'm very interested about the air conditionning manifold change, since I did not bring any upgrade on this particular one and am a bit concerned about his condition.
Any idea?
 Thanks!


Posted By: Gale Force
Date Posted: 18 August 2022 at 09:36
Hi Thanks very much to all the contributions I have found it all very informative.I am on GF this weekend so I will be checking over the A/C water manifold which I have not thought about.I have also made a note about the hull strainer in Rick's Pic.
Rick I am supposing that the hulls trainer is for the A/C water inlet .If so is there any reason you would not have one for the main engine inlet and maybe the Genset inlet.
Cheers

Duncan


Posted By: Black Diamond
Date Posted: 18 August 2022 at 10:08
There already is a strainer for the engine and the genset.  They are just located in the engine compartment next to the generator.   In my area, we get eel grass and I clean them out regularly.  I

I added a new strainer above what Hanse did for my watermaker intake.   That one was originally the salt water intake for the aft head, but I converted the heads to fresh water and repurposed it.

he other thing I did was add a scoop strainer on the hull for the big intakes (AC and engine).   This reduces the problem dramatically.  The AC strainer used to *ALWAYS* collect things quickly, but with the strainer on its much better.




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Rick
S/V Black Diamond
Hanse 575 Build #192, Hull# 161
Newport, RI


Posted By: Black Diamond
Date Posted: 18 August 2022 at 12:47
This is the before picture.    I had already replaced the AC manifold because the cheap brass popped a leak right in the middle of the fitting (not at a joint).    I wasn't going to wait for the cheap brass ball valves to pop as well.

The larger hose with pink fluid in it is a pump for my watermaker that had just been winterized.  This was before I did the project at the end of the season.


This is the replacement design with the new seacocks.  The thru-hull for the AC strainer is separate from the strainer itself (better access).



FWIW



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Rick
S/V Black Diamond
Hanse 575 Build #192, Hull# 161
Newport, RI


Posted By: Lyn
Date Posted: 03 June 2024 at 22:16
There are a variety of threads on this topic, but this seemed like the best one to extend ... specific to 575/588.  On my upcoming haul-out, I was thinking I would replace the below waterline thru-hulls and seacocks.  I share that I have also had unease on a few of them, worried about what I perceived (initially) about the fragility of the "plastic" thru-hull with the force exerted some distance away and in a direction that wasn't always in alignment with the fitting (e.g., when there was a 90 followed by the ball valve or the dumb A/C strainer).  After doing my research, specifically between bronze and TruDesign, I came down on the TruDesign side of things, driven by (a) corrosion concerns given the time it spends in a marina where I have no idea of what the stray current is and (b) confidence I have in fiberglass-reinforced nylon with impact modifiers (my career is in molding this material for a variety of applications -- it is very tough stuff).  So, I was just about to go buying the thru-hull skin fittings, the new ball valves, the load bearing collars, the 90 degree fittings, and the intake scoops/screens when I was searching the forum for an inventory of sizes and counts that I would need.

That's when I came upon a posting in the 505 forum that appears to be further validated by some here that the thru-hull skin fittings are already TruDesign(!).  If correct, this alleviates my concern about the plastic fittings and makes me wonder if I bother with changing the thru-hull portion if that's already installed with 5200.


For a 2017 588 a few questions to those in the know:
  1. Is this true that they are TruDesign thru-hulls?  Agreeing with others in other postings that it is a headscratcher why to put a metal ball valve on top instead of following the design all the way through.  Sure, cost but not that much cost.  If this is the case, then it would seem, that the "change your seacocks" is more about avoiding metal corrosion than the integrity of the plastic or the sealant ... and that would save a lot in unnecessary labor.
  2. If it is known to be a TruDesign skin, I would feel more comfortable using the load bearing collars.  That does introduce a little more sensitivity about how much thread comes inside the hull so that the fitting is engaged enough but also little enough that it can interlock with the load bearing collar.  I think the spec is supposed to be 20-32mm of threads showing on the inside of the hull.  Anyone have experience with changing to TruDesign while using the thru-hull skins that are already in place?  Was there the right amount of thread?
  3. Inventory & sizes:
    • (4) 3/4" with 90's for A/C raw water return, if equipped from the factory
    • (2) 3/4" with 90's for shower/sink sump boxes, 1 located with the (3) A/C return midship starboard side; 1 located with the (1) A/C return, engine intake, etc. just port of the base of the stairs
    • (2) 3/4" on 90 for generator raw water intake and raw water return located just port of the base of the stairs
    • (1) engine intake.  This one is bigger, but I can't tell if it is 1" or larger.  Anyone know the size?
    • (1) A/C raw water intake.  This is the one that I most worry about and will redo, modeling Black Diamond's fantastic Groco basket strainer mounted installation.  Two questions: (a) is it 1" ID hose from the hull to the current basket filter and (b) is it also a 1" from the current basket filter to the A/C intake pump?  It looks like it might be 1-1/4 or 1-1/2"? And I can't tell from my pictures if both in & out of the strainer are the same.
    • (2 or 3) 3/4" with 90's for head raw water intake.  I have 2 heads, but I'll assume others can have 3.
    • (1) 3/4" with 90 for the deck wash pump intake where the bow thruster is located
    • (1) 3/4" on 90 along the port side.  This may be the discharge from the A/C condensation sump.  I can't tell if it is below water line or just near it.  So, I'll have this as a extra.
    • (1) 3/4" with 90 for watermaker intake, if equipped
    • Holding tank drains size?  Think those are below waterline.  Don't know if they are accessible inside or they're worth changing.
    • Head basin drains are 3/4" but above waterline


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Jon
S/V Lyn
2017 Hanse 588 | Hull 19 | Deep draft | 150hp | 220v & 110v systems | Lithium House Bank


Posted By: Arcadia
Date Posted: 03 June 2024 at 22:43
I can say for sure my thru hulls are TruDesign on my 588. I do believe same for 575.

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Leon / ARCADIA
2018 Hanse 588
Sag Harbor, NY


Posted By: Black Diamond
Date Posted: 03 June 2024 at 22:48
The issue is not the plastic.     The issue is the design of the combination.   Hanse simply puts a ball valve on top of the plastic thru hull.    Whether the plastic thru hull is TruDesign or not doesn't matter.

A proper seacock should have a wide base and a design (preferably one piece) that can take the force that comes with the problem.  If not one piece, then some have collars that perform the same physical function.    The factory Hanse fittings are cheap brass fittings screwed onto plastic thru hulls.  Not only is the metal suspect, its not strong. 

CE certification requires it take a certain amount of torque before the combination snaps.  Hanse says their combination meets that requirement.   I have my doubts given what I have seen. With a wide base and a TruDesign or wide flange GROCO seacock,  you have no worries about snapping anything off the thru-hull.   

Bottom line:  Its not about plastic vs bronze.   Its about cobbling together something that technically works but won't hold up when you need it.




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Rick
S/V Black Diamond
Hanse 575 Build #192, Hull# 161
Newport, RI


Posted By: Lyn
Date Posted: 03 June 2024 at 23:04
Thank you, Rick & Leon.  I agree on the difference between a proper flanged/supported seacock (independent of the material) and the potential risks of a thru-hull/ball-valve combo.  I also noted Piero's problem when one unthreaded at sea and flooded his thruster compartment.

So with the good news that the thru-hulls are already TruDesign and may not need replacing.  How about my remaining questions?
  • Thoughts on replacing thru-hull that aren't leaking?  Doesn't seem like I should bother since I can't be guaranteed the new installation is better.
  • Engine intake.  This one is bigger than the others, but I can't tell if it is 1" or larger.  Anyone know the size?
  • A/C raw water intake.  This is the one that I most worry about and will redo, modeling Black Diamond's fantastic Groco basket strainer mounted installation.  Two questions: (a) is it 1" ID hose from the hull to the current basket filter and (b) is it also a 1" from the current basket filter to the A/C intake pump?  It looks like it might be 1-1/4 or 1-1/2"? And I can't tell from my pictures if both in & out of the strainer are the same.
  • Holding tank drains size?  Think those are below waterline.  Don't know if they are accessible inside or they're worth changing.


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Jon
S/V Lyn
2017 Hanse 588 | Hull 19 | Deep draft | 150hp | 220v & 110v systems | Lithium House Bank


Posted By: Wayne's World
Date Posted: 04 June 2024 at 03:20
I replaced all thru hulls and valves with Trudesign. I fitted the support collars where I could. Before ordering the Trudesign parts I tried to remove one of the valves (sullage take outlet) from the thru hull and couldn't get it undone. So I fitted all new Trudesigh thru hulls because I knew they would fit the valves (thread wise) and it was easier just to cut out the original plastic thru hulls. The cost of the thru hulls was not much - I seem to remember they were about $10 each. The total cost for all the valves, thru hulls, elbows and collars was less than $2400. The US supplier had a discount of I think 15% for orders over $x. I even managed to get black thru hulls to use where the thru hull was in the dark grey hull stripe (above water) and white where the above water thru hull was in the white gelcoat. 

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Wayne W
Cruising, currently in the Pacific until the end of 2026.


Posted By: Gale Force
Date Posted: 04 June 2024 at 06:07
As can be seen on previous posts on this thread I did the Tru Design swop out complete with collars.I left in the old thru hulls but did have to replace 2 or 3 of them due to damage upon removal of the valves and I do believe I also re seated a couple.
Altogether a good experience.If you have A/C please look very closely at your distribution header.Mine was in very poor condition.
Duncan.


Posted By: redlion
Date Posted: 04 June 2024 at 10:52
I replaced my sea cocks with True Design as I did not like the way that the DZR fittings had been fitted on to True Design through hull fittings without reducing their length to take into account the thickness of the hull. If, like me, you decide to replace the "brass parts" and use existing True Design through hulls and you need to cut them down to get the collar sitting tightly on the hull then I suggest you use 2 hose clips on the through hull and cut between them with a junior hacksaw or similar to get a straight cut.

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It,s not over till the fat lady drowns


Posted By: Black Diamond
Date Posted: 04 June 2024 at 10:56
This was an estimate I got a few years back before I did the thru-hulls.    I did not have it done by Hinkley, but this had the sizes and cost.   There are a lot of holes in the bottom of our boats... :-)

Considering this included labor, not a bad number.  







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Rick
S/V Black Diamond
Hanse 575 Build #192, Hull# 161
Newport, RI


Posted By: Black Diamond
Date Posted: 04 June 2024 at 12:54
Sorry for not answering until now.   Yes, same size   I maintained all dimensions 




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Rick
S/V Black Diamond
Hanse 575 Build #192, Hull# 161
Newport, RI


Posted By: Lyn
Date Posted: 04 June 2024 at 15:10
Thank you so much everyone for the responses.  This has been gold (!) and has enabled me to prepare for a (hopefully) efficient haulout by getting the right materials ready and my work order sorted out.
  • I'll have a few extra thru-hulls in case any are damaged from the prior valve removals or the remaining thread is too short to accommodate the valve with load collar
  • Good tip/method on trimming to length
  • Replacing the A/C strainer is the part I'm most eager to do.  Every time I touch that thing to clean the basket I'm worried that it is going to snap off below the valve.
  • I'll forgo the holding tanks since the valve is inline


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Jon
S/V Lyn
2017 Hanse 588 | Hull 19 | Deep draft | 150hp | 220v & 110v systems | Lithium House Bank


Posted By: Wayne's World
Date Posted: 04 June 2024 at 18:19
Jon,

When we replaced our valves after almost 10 years use some were like new on the inside whilst others that looked OK on the outside but were badly corroded on the inside. The engine sea water intake and the sullage tank drain valves were in the worst condition. One of the sullage tank valves was leaking because the "ball" part of the valve was scored. The nipples in each case were corroded and very thin. The air cond sea water inlet valve was also in poor condition. Our engine sea water inlet valve is 1 1/4" with a 90 degree 38mm nipple. The sullage tanks drain valves are 1 1/4" with 38 mm nipple with a 90 degrees nipple. The air cond sea water thru hull is 1". I think it is better to replace all the valves rather than leave a few which could fail in a few years time. 


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Wayne W
Cruising, currently in the Pacific until the end of 2026.


Posted By: Lyn
Date Posted: 04 June 2024 at 20:19
Thank you, Wayne.  I will prep for those, too.

I did, unfortunately, discover that I'm not quite as lucky as I was hoping.  While the existing thru-hulls are TruDesign, they are very likely to be BSP ... the standard elsewhere on the boat and in many parts of the world.  So, those of you elsewhere can have better luck by getting BSP TruDesign valves to put on your BSP TruDesign thru-hulls.  Unfortunately, the US distributor is NPS TruDesign only for the ball valves.  So this thread incompatibility will require me to change the thru-hulls to NPS to match the ball valves available.

At least I discovered it before!


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Jon
S/V Lyn
2017 Hanse 588 | Hull 19 | Deep draft | 150hp | 220v & 110v systems | Lithium House Bank


Posted By: Arcadia
Date Posted: 04 June 2024 at 22:13
Jon. If you want to use your existing TruDesign thru hull there is a Groco ball valve that has BSPP threads. Available in US. 

https://defender.com/en_us/groco-ibv-series-bspp-bronze-inline-ball-valve" rel="nofollow - https://defender.com/en_us/groco-ibv-series-bspp-bronze-inline-ball-valve


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Leon / ARCADIA
2018 Hanse 588
Sag Harbor, NY


Posted By: Arcadia
Date Posted: 04 June 2024 at 22:18
Also, these are high quality bronze fitting and there are BSPP tail pieces available at the same site. 

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Leon / ARCADIA
2018 Hanse 588
Sag Harbor, NY


Posted By: Arcadia
Date Posted: 05 June 2024 at 00:22
Quick note. Jon, you mentioned changing thru hull to NPS. That is not possible since the fitting needs a straight thread for the nut to tighten down to the hull.

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Leon / ARCADIA
2018 Hanse 588
Sag Harbor, NY


Posted By: Arcadia
Date Posted: 05 June 2024 at 14:13
Sorry, I mistook NPS for NPT. NPS is in fact straight thread like BSP, but it is a different standard and is not compatible with BSP.  

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Leon / ARCADIA
2018 Hanse 588
Sag Harbor, NY


Posted By: Lyn
Date Posted: 05 June 2024 at 23:26
An in-process update.  The US (or Canadian for that matter) can get BSP ball valves, but they are (a) special order to them, (b) require a case purchase of 50+ for each size, and (c) either wait for boat shipment from NZ to Florida or pay to air them in.  I do have great things to say about their US distributor if you are doing a complete or new install and can/want to just go NPS -- very helpful, responsive, and friendly (ya know, like all marine vendors Wink). 

Instead, I have decided that the simpler thing to do was import BSP valves, a few BSP thru-hull fittings in case we wreck some getting the old bronze ball valves off, and BSP thread-to-barb adapters from a country where that's the standard.  I randomly selected the UK and found that I could live with the ex-VAT pricing given how much I'll save by not swapping out 20 perfectly fine thru-hulls.

I'll circle back in a month or so with either lessons learned or a successful report.  Thank you to those who provided feedback on this thread topic -- it prevented a major derailing of the project.


-------------
Jon
S/V Lyn
2017 Hanse 588 | Hull 19 | Deep draft | 150hp | 220v & 110v systems | Lithium House Bank



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