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Thrust bearing, coupler and PSS seal

Printed From: myHanse.com
Category: Hints & Tips
Forum Name: 545/548
Forum Description: 545/548 Hints, Tips and News
URL: https://www.myhanse.com/forum_posts.asp?TID=14128
Printed Date: 26 March 2026 at 23:46
Software Version: Web Wiz Forums 12.06 - https://www.webwizforums.com


Topic: Thrust bearing, coupler and PSS seal
Posted By: ccuthbe
Subject: Thrust bearing, coupler and PSS seal
Date Posted: 09 July 2023 at 06:19
Thankyou to everyone who contributes to this fabulous resource. I've found the information posted very helpful, however have not found a topic addressing a challenge I'm currently confronted with. 

I have a 2010 Hanse 545 with Yanmar 4HJ4-HTE engine. The previous owner has ignored a raw water leak with the FP 6000i genset which has resulted in quite a bit of corrosion damage to the engine and shaft components.

I'm having difficulty locating information on the rubber shaft coupler, thrust bearing and PSS seal. The PSS seal is 45mm and it shouldn't be too difficult to work out the stern tube diameter, so sourcing correct part shouldn't be too difficult (famous last words)...

I'm more concerned with the thrust (intermediate) bearing which is so badly corroded that identifying make/part numbers is impossible.

Has anyone replaced these components, access is really poor for a boat this size and I'm wondering how difficult this proved to be.

A schematic from Hanse with part numbers would be amazing..... :-)

Kind Regards

Christian
SV Salt - Hanse 545.



Replies:
Posted By: Wild
Date Posted: 09 July 2023 at 11:16

What do you mean with “thrust bearing “
Do you mean the gearbox-shaft coupling? Our the shaft bearing?
Pictures??
Shaftbearing
Gearbox to shaft kinetic coupling


-------------
Wild and Wet
Belgium
545e#268


Posted By: Wild
Date Posted: 09 July 2023 at 11:42
Christian 
Our are you talking about the carbon water injected stator of the PSS shaft seal 


-------------
Wild and Wet
Belgium
545e#268


Posted By: Wild
Date Posted: 09 July 2023 at 11:48
There’s a mistake in the Centa fold coupling type number
“CF-AGM-50-3”and not “CF-AGM-55-3”
Sorry 


-------------
Wild and Wet
Belgium
545e#268


Posted By: ccuthbe
Date Posted: 09 July 2023 at 11:50
Hi. Thanks for your reply.

I've highlighted the thrust (or intermediate) bearing below.




Posted By: Wild
Date Posted: 09 July 2023 at 13:31
If it just the cast iron centa TB 3 who is corroded it is not a big problem IMO.
If the bearing inside is in bad condition try to contact Centa@centa.de www.centa.de



-------------
Wild and Wet
Belgium
545e#268


Posted By: Wild
Date Posted: 09 July 2023 at 13:33


-------------
Wild and Wet
Belgium
545e#268


Posted By: Wayne's World
Date Posted: 09 July 2023 at 17:45
Christian,

I am going to do the same job on our 575 in Nov or Dec this year before we leave the Caribbean heading for the Pacific. It seems buying the coupling and thrust bearing is no problem from various suppliers in Germany. I am hoping not to need to replace the PSS shaft seal. The access on the 575 is difficult as well. I would be interested in how you go with this job and any tips you may have. Good luck. 


-------------
Wayne W
Cruising, currently in the Pacific until the end of 2026.


Posted By: ccuthbe
Date Posted: 09 July 2023 at 22:02
Thanks Wilfried and Wayne

I located the following manual which looks very helpful after reviewing the info Wilfried posted.

https://ck-engineering.ru/index.php?route=information/download/load&file=59" rel="nofollow - https://ck-engineering.ru/index.php?route=information/download/load&file=59

Unfortunately, it's the bearing itself and not just the housing that is corroded, but now I am armed with the part information and how the coupling goes together. How hard can it be.... Disapprove

I'm tackling the job in August when Salt is hauled, I'll post any lessons learned.


Posted By: ccuthbe
Date Posted: 12 July 2023 at 02:09
Hi Wilfried

Quick question, do you have information confirming it's the CF-AGM-50-3 and CENTA-TB-3 for the 545 with 110hp Yanmar. Planning to order replacement and just want to ensure that's the correct part. It appears there are a number of couplers that potentially fit a 45mm shaft, however the one you refer to seems most likely.

Thanks again for your insights.


Posted By: Wild
Date Posted: 12 July 2023 at 09:30
Hello? I don’t know your name Sorry 
You can’t find it in any documents Angry (users manuals: Hanse, Yanmar) so far I know,you can try it in Australia by the local dealer Windcraft yachts They are one of the only Hanse dealers for many years.
I took a lot of measurements of the coupling and the TB 3 and the only who’s come out is CF-AGM 50-3 + TB 3.


-------------
Wild and Wet
Belgium
545e#268


Posted By: ccuthbe
Date Posted: 25 March 2024 at 04:15
I completed this job late last year.

I ended up buying the entire coupling (CF-AGM-050-3-2.3) from local distributor in Australia. Cost was approx US$3200 delivered. This was the right decision, there was no way in the world the old coupler was coming out intact.



Posted By: ccuthbe
Date Posted: 25 March 2024 at 04:34
The interior of the cupboard in the port aft cabin needed to be removed, including the second 'skin' fitted against the inside of the cupboard aft of the engine compartment. The floor section under the cupboard was also removed to improve access and in my case, a small section of bulkhead was also necessary to be removed for access.
As my coupling was heavily corroded, it was necessary to cut it out. I used an angle grinder with a cutting wheel to cut the bolts holding the rubber donut and removed it first, then proceeded to cut other bolts removing all components piece by piece. Not withstanding the corrosion on my unit, it would have been VERY difficult to remove this using non destructive measures. Heat can't really be used and bolts have strong thread locker along with high torque and access is poor even after my disassembly. Not sure how you would ever change PSS seal, presumably people have managed it?

Once the coupler was removed, the shaft slid out easily and was just the right length to drop out before being fouled by the rudder. All in all, I probably spent a day disassembling the cupboard and cutting out the coupler.





Posted By: ccuthbe
Date Posted: 25 March 2024 at 04:43


Posted By: ccuthbe
Date Posted: 25 March 2024 at 04:48
Installation of the new coupler was relatively straight forward and was completed within half a day. Instructions are good and it all goes together in a logical fashion, largely the reverse of the process to remove the old. Initially I was concerned the bearing was on the wrong angle, but it turned out its a moveable, self aligning bearing and just need some gentle persuasion. I also replaced the entire PSS seal unit given it was well past due and this is a major undertaking and necessary to remove shaft.




Posted By: ccuthbe
Date Posted: 25 March 2024 at 05:00
The result - shaft is silky smooth, no vibration and less noise. Whilst quite a bit of work, well worth the investment for peace of mind and smoothness. Absolutely doable for a reasonably handy DIYer. If you can get the old out, reassembly is a breeze.


Posted By: Wild
Date Posted: 16 September 2025 at 09:56
Unfortunate we broke one of the rubber absorbers of our Centaflex kinetick AGM 50 coupling a month our 2 ago.
After 15 years +2500hours We dicided to refit the whole shaft coupling
Just reused the metal parts like flange’s ,the shaft to Centaflex connection and the propshaft after rectifying the straitness by a specialized company.
new Centaflex absortion rubbers(2x), the shaft end bearing Centaflex, front and back stuffing boxes, new PSS bellow and the 4 Yanmar engine silent supports.To get the engine in line with the propshaft we have to place extra inox washer plates( 8mm) under the front supports to get it right.Conclusion :the engine-shaft where never correct in line from the factory (probably the cause of the broken rubber)Angry
We fix the whole job without destroying anything of the furniture removing the engine our the generator who is on the top.
The engine now run very smootly and quieter as before.
But it was not easy at all because the very difficult acces.


-------------
Wild and Wet
Belgium
545e#268



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