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Yanmar 4JH57 water heater (calorifier) shutoff

Printed From: myHanse.com
Category: General
Forum Name: Chit Chat
Forum Description: Talk about anything to do with your boat
URL: https://www.myhanse.com/forum_posts.asp?TID=15449
Printed Date: 27 March 2026 at 03:29
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Topic: Yanmar 4JH57 water heater (calorifier) shutoff
Posted By: 32mike
Subject: Yanmar 4JH57 water heater (calorifier) shutoff
Date Posted: 22 November 2025 at 13:21
Just learned this while getting my engine serviced the other day. On the Yanmar 4JH57, there is a shutoff valve for the engine to water-heater hose. This will keep the engine from heating the water in the hot water tank while the engine is running. In theory, I guess (haven’t done a test yet), this would prevent the over-pressure of the hot water tank which causes the over-pressure valve to leak into the bilge and/or the faucets to leak. The valve is a simple 90 degree shutoff easily accessed on the front of the engine. Wish I would have known that a few years ago …




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Mike
S/V Dulces Sueños
458 #087
Tampa, FL



Replies:
Posted By: marsella
Date Posted: 22 November 2025 at 15:40
Great find MikeThumbs Up 


Posted By: perry
Date Posted: 24 November 2025 at 09:13
The overpressure blowing off  the safety valve into you bildge. you need to fit a pressure accumulator in the hot water circuit this absorbes the increasing pressure [thermal expansion of water] as the calorifier heats up.
The valve you indicate stops the engine cooling system hot water circulating through the calorifier. The engine coolant water is/should be a chemical mix to stop corrosion or freezing in the engine cooling system fluid should never mix with the hot water system.
So yes stopping the calorifier heating by the engine will stop the water heating and expanding and the safety blow off valve wont leak, however when you turn on the electric water heater [immersion heater in UK] the water will heat, expand and blow off leak valve.
I would have thought your Hanse should be already fitted with a pressure accumulator, if so it may have failed or bean set at the wrong pressure.
Note I use the term pressure accumulator, other names define the same item; essentially it is a pressure vessel with a rubber diaphram with working fluid one side and pressurised gas the other. The gas side on a typical boat device can be replenished with a car tyre pump. or the pressure measured with car tyre pressure gauge.
For better explanation try a manufacturers webbsite eg https// http://www.surejust.co.uk" rel="nofollow - www.surejust.co.uk
Perry Hanse 315
Cowes
Isle of Wight
UK


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Current Yacht Hanse 315 2007
Last Yacht Hanse 301 Round GB in 2017


Posted By: 32mike
Date Posted: 24 November 2025 at 11:18
Hi Perry,
Yes, I understand all of that about the water heat, expansion, coolant, etc. My, and I think all of the Hanse’s of the era (2020) did not come fitted with any expansion tank from the factory, hence all of the problems and posts about leaky faucets and water in the bilge. Some have installed the expansion tank that you mention. I haven’t yet - space around the heater is at a premium with a generator installed. My previous method was to just turn off the water pump and open the hot water tap in the galley sink while motoring which works until you forget or someone needs water and forgets to return to the previous setup. Having been made aware of this shutoff valve, however, makes things quite a bit simpler. I’m just going to leave it shutoff until and unless hot water is needed at sea. It heats up fairly quickly if need be.

Oh, I did test it. Ran the engine for about 15 minutes with the valve closed and, voila, no hot water.

Cheers,
Mike 


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Mike
S/V Dulces Sueños
458 #087
Tampa, FL


Posted By: marsella
Date Posted: 24 November 2025 at 15:39
Yes, expansion tank story is nothing new in this forum, tons of posts hereWink


Posted By: Arcadia
Date Posted: 25 November 2025 at 14:53
Just a note to 32mike. You can plumb a small expansion tank anywhere in the hot water circuit. It need not be near the hot water tank. 

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Leon / ARCADIA
2018 Hanse 588
Sag Harbor, NY


Posted By: 32mike
Date Posted: 25 November 2025 at 19:47
Yeah, I figured that out and I think I found a spot under the port cabin bunk that would work. However, plumbing is not my favorite hobby! Now that I know about the cutoff switch, I think I’m just going to follow the KISS principle. Thank you anyway for the suggestion.

Cheers,
Mike 


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Mike
S/V Dulces Sueños
458 #087
Tampa, FL


Posted By: marsella
Date Posted: 25 November 2025 at 21:26
It would be helpful if someone who installed the expansion tank shares the brand and size of that tank. Also it looks like it has to be air pressurized to handle pressure fluctuations in hot water circuit, which seems to me a gray area unless we have a plumbing pro who would enlighten us with some calculation (no ai bs pleaseTongue)


Posted By: Lyn
Date Posted: 25 November 2025 at 22:27
I did it on my 588.  I saw elsewhere on the forum that someone used "Hot Pot".  Here is a UK link:  https://www.marine-engines.co.uk/product/hotpot-accumulator-expansion-tank-5-litres/" rel="nofollow - https://www.marine-engines.co.uk/product/hotpot-accumulator-expansion-tank-5-litres/  to what I bought. (Note: edit to the first post, I went with 5 ltr).

I didn't take any pictures of it installed, but here is an overview.  I had room available in the same area as the boiler/water heater.


The unit comes with a metal strap & mount.  I mounted it to the stringer in the area of the red rectangle.  I chose this location so that I wouldn't have to cut into the Prineto pipe (I didn't have the tools at the time).  So, I split into this area and added a T.  It took a little while to find the right 1/2" Female - 1/2" Male - 3/8" Male T with a shutoff valve so that I could remove it if I ever needed, but I found one in the toilet fittings at a hardware store.  For those in the US, if you put the male side on the pipe side, you can remove the NPT-BPT adapter piece.

To connect to the expansion tank, I removed the supplied barb adapter and used a braided hose similar to the mixing hose you see here.  The braided hose is 1/2" female thread on the tank end, and 3/8" female thread on the valve output of the T.



I did encounter a challenge. The Prineto pipe is super stiff (especially when cold) and inserting the length of the T made it difficult to re-assemble, particularly since there is a nylon flat washer in there (these are BPT fittings).  Since I currently use compressed air to blow out my water system at the end of the season, I disconnect the water heater and put a bypass piece in once a year.  Later, when I had the Prineto fittings & tools, I cut the pipe back about 2" and installed a new 1/2" female with collar.  Now, it is much easier.


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Jon
S/V Lyn
2017 Hanse 588 | Hull 19 | Deep draft | 150hp | 220v & 110v systems | Lithium House Bank


Posted By: marsella
Date Posted: 25 November 2025 at 23:09
Thanks, really helpfulThumbs Up And yes, Prineto is a bit of a challenge to deal with, the closest in US is PEX and some of us figured out how to connect between them.

For smaller boats (mine is 458) I think 5l tank would be hard to accomodate, is there is a smaller version of it (2l something)? Any info would be much appreciated.


Posted By: Arcadia
Date Posted: 25 November 2025 at 23:58
Just to remind all. The accumulator can go anywhere there is a hot water pipe. Under a sink, under a floor board, etc. I was able to cut the pipe and insert a T barb fitting with a heat gun and hose clamps. 

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Leon / ARCADIA
2018 Hanse 588
Sag Harbor, NY


Posted By: 32mike
Date Posted: 26 November 2025 at 13:16
Here’s a link:  https://www.heatso.com/surejust-2-litre-expansion-tank/?utm_source=google&utm_campaign=&utm_medium=cpc&utm_content=&utm_term=&device=c&product=856&gad_source=1&gad_campaignid=20032553275&gbraid=0AAAAADc83YbpGFM_9PFgRkcpsxhrBbZ7i&gclid=EAIaIQobChMI0NWM2u-PkQMVQbdaBR3skThwEAQYAiABEgItGfD_BwE" rel="nofollow - https://www.heatso.com/surejust-2-litre-expansion-tank/?utm_source=google&utm_campaign=&utm_medium=cpc&utm_content=&utm_term=&device=c&product=856&gad_source=1&gad_campaignid=20032553275&gbraid=0AAAAADc83YbpGFM_9PFgRkcpsxhrBbZ7i&gclid=EAIaIQobChMI0NWM2u-PkQMVQbdaBR3skThwEAQYAiABEgItGfD_BwE

It’s a 2 liter tank with a brand name of “SureJust” - British product. The company in the link is “Heatso” and they say they are out of Costa Mesa, Ca.

There’s also this:

https://www.supplyhouse.com/Zilmet-ZS2-Inox-Pro-Stainless-Steel-Expansion-Tank-0-53-Gal" rel="nofollow - https://www.supplyhouse.com/Zilmet-ZS2-Inox-Pro-Stainless-Steel-Expansion-Tank-0-53-Gal
This tank is “Zilmet”, 1/2 gallon from US based Supply Warehouse.

If you buy it and have luck with the install, it might give me inspiration to give it a goWink.

Mike


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Mike
S/V Dulces Sueños
458 #087
Tampa, FL


Posted By: marsella
Date Posted: 26 November 2025 at 13:55
Thanks Mike, this should fit our boats! My only concern is that these tanks are designed for household water pipes where typical water pressure is 40-60 PSI, and those tanks are precharged with similar pressure. Whether this will help us to absorb excess pressure during the hot water expansion in our boats, I am not sure. This excess pressure may still find its way to expand into faucet plastic cartrige and damage it. The trick when you open the hot water tab during motoring looks much better since the hot water pipe is open to the air in this way and there is no problem for hot water to expand. My thinking is that you would need to reduce the precharged pressure in that expansion tank by a lot  to make it really work for a boat water system.
PS. Actually found Seaflo, only 0.75l, very compact and precharged with 10PSI air pressure


Posted By: Lyn
Date Posted: 26 November 2025 at 15:35
The expansion tanks may come pre-charged, but the means to adjust is via a Schrader valve (auto or bike tire type).  So you can let air out or charge it to your desire.  You'll just need a small pump and a gauge.

Under advice from Arcadia, I also added a 5 gallon accumulator to the cold water side.  Keep in mind the actual water resident in the tank is somewhere around 50% of the capacity.  Once you master a hot water expansion tank, I highly recommend it!  Hard part is finding room if you go big -- I put mine in the starboard quarter near the deck shower. Freshwater pump cycling is at a minimum & flow is smooth.


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Jon
S/V Lyn
2017 Hanse 588 | Hull 19 | Deep draft | 150hp | 220v & 110v systems | Lithium House Bank


Posted By: 32mike
Date Posted: 26 November 2025 at 15:42
Yeah, the Zilmet tank comes pre charged to 50 psi. The SureJust tank recommends 5 psi above pump pressure or 30 psi if you don’t know it. I think with either tank the valve is a standard bicycle type schrader valve that’s easy to depressurize or pump up with a hand pump. Currently I forget what the water tank pump pressurizes to but it’s printed on the pump label I believe - I think 40 psi.

Mike


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Mike
S/V Dulces Sueños
458 #087
Tampa, FL


Posted By: marsella
Date Posted: 26 November 2025 at 16:33
Agree that recalibrating the tank air pressure to correct fresh water pressure in our system may do the trick. Plus correct plumbing of standard 1/2 in something tank inlet to nonstandard European Prineto which may need an intermediate PEX adapter since we know how to connect PEX to Prineto. Will keep this for a possible future project, as it looks doable.Tongue


Posted By: Tranquillity
Date Posted: 26 November 2025 at 18:57
https://www.myhanse.com/forum_posts.asp?TID=12280&title=leaking-head-faucet-tap-fix%20" rel="nofollow - https://www.myhanse.com/forum_posts.asp?TID=12280&title=leaking-head-faucet-tap-fix

You may find this stream on expansion tanks useful ?

Lots details that helped our installation.



Posted By: marsella
Date Posted: 26 November 2025 at 20:07
Thanks for pointing to this threadThumbs Up which gives the same conclusion regarding the air pressure setting to be the same as delivered by the pump.


Posted By: Martin&Rene
Date Posted: 27 November 2025 at 12:23
This is where I made some general comments in the past.

https://www.myhanse.com/hot-water-boiler-dropping_topic11929_post98132.html?KW=calorifier#98132" rel="nofollow - https://www.myhanse.com/hot-water-boiler-dropping_topic11929_post98132.html?KW= - calorifier#98132

Actually nowadays, when starting the engine or switching the water heater on, we turn off the fresh water pump, run a tap until no more water comes out and then shut the tap.  We then just switch the water pump on later after the water will have been heated and when you want some water and you can then leave the pump on, unless you have used a very large amount of hot water.  The pressure increase leakage problem only arises when the water is first being heated from cold.  

So Mike, you do not need to keep doing actions continually and I think that my one-off action routine is a lot easier than having to reach into the engine compartment to turn a valve.

The interesting test is to do the first bit and then when the water has been heated open the hot water tap without switching the pump on and only a small volume of water will come out demonstrating the increase in volume and pressure.   With water being incompressible and the piping being thick walled, it does not take much increase in water volume to increase the pressure.

If you are interested. then there is a accumulator sizing calculator

https://www.accumulators.com/tool/accumulator-size-calculator/

If you just guess some representative values and if you just do the thermal expansion calc, then it comes out with quite small accumulator sizes.

These are the typical accumulators sold by a UK chandlers from 0.6l upwards.

https://www.force4.co.uk/department/chandlery-below-deck/pumps-water-systems/accumulator-tanks

On the calorifier, I have put a section of small diameter plastic tubing onto the overpressure valve outlet, secured with a jubilee clip, and then taken this up to the plastimo shower outlet in the transom in which I had drilled a small hole and just secured the tube with sikaflex.    So any leakage goes over the side.  When I drain the system in winter, there is normally very little, or even zero, water in this pipe.  

Having only a 341, I could not work out where to put even a small accumulator, but thankfully my setup means I do not need one.


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Martin&Rene Hanse 341 Dipper Wheel steering, 3 cabin layout, normally based in Scotland


Posted By: marsella
Date Posted: 27 November 2025 at 13:46
Interesting. Martin pointed to the past thread where actual volume expansion was estimated for a typical 40l boiler to be 0.5l or so although using the value of thermal expansion of water 0.0002 which is only correct at 20C. The thermal expansion of water is T depedent and goes to 0.0006 around 80C therefore if one uses a mean value of 0.0004, it produces 1l of extra volume of water. Dont remember what size of water heater we have, something around 50l, so certainly any expansion tank less than 1l will not work and probably 2l tank should be ok.  Likely not a big deal to find a place for such tanks in 60 feet boats but could be a challenge in a 40 footer.


Posted By: Martin&Rene
Date Posted: 28 November 2025 at 15:40
Marsella

The reference to a yacht chandler selling accumulators from 0.6l upwards, was just to answer your question as to whether accumulators smaller than 5l were available. It was not a sizing recommendation. 

People can just use the sizing calculator as a starter. 


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Martin&Rene Hanse 341 Dipper Wheel steering, 3 cabin layout, normally based in Scotland


Posted By: marsella
Date Posted: 05 March 2026 at 21:10
Just for the record of this thread, as some admirals advised, I finally installed the expansion tank on my 458. I went for Zilmet ZS2 with acceptance volume of 1.13L. It went under sink in saloon bathroom. On this boat we have 22L water heaters, which produces about 0.53L of excess volume when heating the water from 20 to 80C, therefore 1.13L should be ok. I also plumbed two pressure gauges showing the water pressures in cold and hot lines. I can confirm that the expansion tank stabilizes the hot water pressure when either engine is working or electric heater is turned on. The pic below illustrates hot water pressure reaching 70 PSI, while cold water line stays at 40PSI (expansion tank is seen below)


I can also confirm that the hot water pressure goes thru the roof at the absence of expansion tank, dont know how high since my pressure gauge is limited by 100PSI but it definitly exceeds it. Here is the pic of hot water pressure without the expansion tank:








Posted By: perry
Date Posted: 06 March 2026 at 09:25
Thanks your work and the informaton. I was aware that the pressures go high [somewhat dependant on the stiffness of plumbing etc] without a accumulator in the circuit, but seeing your gauge at close to 100 psi reinforces my theory that the  isotherm vitreous lined calorifiers are prone to fail early; not to mention the poor quality of the isotherm pressue release valve? With pressure expansion of the pressure vessel and the brittle vitreous coating cracking. Either way the quality alternatives of a copper [Surejust UK] or Duplex SS pressure vessel is a better solution, and of course a pressure accumulator to limit the peak pressures.
Perry


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Current Yacht Hanse 315 2007
Last Yacht Hanse 301 Round GB in 2017



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