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Water in the deck core

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sailingfree View Drop Down
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Joined: 20 May 2007
Location: United Kingdom
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    Posted: 09 January 2022 at 18:08
I've recently found a problem with an original deck fitting near the mast that has been leaking. This looks like it been going on for some time because water has soaked into the core and started dripping onto the fore cabin cushions making everything pretty damp, including my mood.

I'm looking for any advice on how to deal with this without spending a great deal of money. My first thoughts are to stop the leak (obviously) and then remove some of the internal laminate, dig out any rotten/soft balsa replacing it with epoxy, and see if the rest can be dried out.

Has anyone else had this problem with a 301 or other Hanse? Any suggestions?




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sailingfree View Drop Down
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Joined: 20 May 2007
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Post Options Post Options   Thanks (0) Thanks(0)   Quote sailingfree Quote  Post ReplyReply Direct Link To This Post Posted: 03 February 2022 at 11:57
Hi, so I went looking to see what was really going on. There are actually three separate problems I found.

1.The VHF thru hull connector had failed and was letting in most of the water, the other connectors had simply just corroded and stopped working and I had no mast nav lights either.
2 There was a small leak around the Lewmar foredeck hatch.
3 A lot of the moisture in the forecabin is actually condensation.

For the first problem I cut out a portion of the inner deck fibreglass and measured the moisture levels of the balsa. I used a grid of 30mm square sections to see how far the water had got. I started small so I didn't have to cut too much. I used a multi-tool cutter to chop the segments out.

This shows the initial cut and the dark wet balsa. This section was dripping when I removed the inner skin.

t


This is a far as I needed to go.  I was looking for a moisture reading of < 20% which I felt was about right having tested a couple of known dry areas in the rest of the boat. I used a standard wood moisture gauge intended to measure moisture in firewood etc. The wet areas were 80%+. Because the balsa is installed with teh grin running vertically it does not wick sideways too much.



It was then a case of removing the balsa, filling the void with some light plywood strips, some fibreglass filler and glassing the lining back to something like normal. Not pretty but strong and waterproof.



Finally I made some holes in my nice new deck and installed a Scanstrut deck gland and fed the four wires through that, terminating all the wires on good quality terminal blocks.




The result is that all the lights work again, the VHF is good for 10+ miles again and no more annoying leaks, at least for the moment.

The hatch has been re-seated and sealed again, and I plan on installing some ventilation in the forecabin and ensure there is a good flow of air possible to try and keep the condensation down.

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Kox View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Kox Quote  Post ReplyReply Direct Link To This Post Posted: 03 February 2022 at 13:47
Nice job!!
Hanse 315, Ella, Hull# 640
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Taylor View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Taylor Quote  Post ReplyReply Direct Link To This Post Posted: 04 February 2022 at 09:28
Improved ventilation and insulation  really worked on my boat.

I have not used a heater or dehumidifier for two winters. I have a large open vent to the wash board in addition to quite a large gap at the top. 

I leave the forehatch open a crack on the second lockable setting.  I also have the cockpit tent up under the winter cover with the optional aft cabin window open.

This winter I made and used an all over boom up cover that covers over boom,spinny pole, stanchions and guard wires then fixed to the topside toe rail. It is made from cheap semi clear reinforced plastic tarpaulin from screwfix. Reinforced with patches over top of stanchions.
Steve.

You can sew it with a domestic sewing machine when she isn't looking!



I have managed to reduce condensation considerably in forecabin and saloon by lining the deckhead with silverfoil bubble insulation behind ceiling panels and under mattress.
It has made her very cosy in winter and more pleasant on those rare 40 degree nights in summer.



Hanse 301 Bluenote 11
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