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Lithium replacement.

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Mike2145 View Drop Down
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    Posted: 06 September 2023 at 14:14
Just finished the replacement of the old, and original 9 year old AGMs. They gave good service. 
I used 305Ah EVE cells,JK-B2A8S20P 200A BMS and Victron DC to DC chargers. If anyone would like the details let me know.



Edited by Mike2145 - 06 September 2023 at 14:34
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Mike2145 View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Mike2145 Quote  Post ReplyReply Direct Link To This Post Posted: 06 September 2023 at 14:27

Still a little cable management to be done for the main power cables. 
Significantly smaller and lighter. 

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SimonGH View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote SimonGH Quote  Post ReplyReply Direct Link To This Post Posted: 12 September 2023 at 01:11
I’d love to learn more.
Did you change or upgrade the alternator?
Why do you have 2 dc-dc chargers?  Are they running in parallel?
Did you change the ACR or other battery divider?
What happens if the BMS shuts off the battery?
Do you have a bow thruster?
What amperage dc-dc charger are you using?

I’d love to see your wiring diagram.
I have two Lithium banks but haven’t installed them yet.  I feel like I’m over thinking it…
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Ian Coverdale View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Ian Coverdale Quote  Post ReplyReply Direct Link To This Post Posted: 12 September 2023 at 08:02
Neat.

Assume you've not installed a master isolator switch on LFP +VE as you're using remote on/off switch function of BMS?

Do you have an original thruster battery DC-DC converter and is it working okay with slightly higher input voltage? We had Sterling DC-DC thruster battery charger which thought engine was running all time due to slightly higher input voltage as so was a constant drain on LFP battery.

Be interested in any niggles once you start using the system.

Thanks for sharing :-)


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Mike2145 View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Mike2145 Quote  Post ReplyReply Direct Link To This Post Posted: 13 September 2023 at 13:07
Originally posted by SimonGH SimonGH wrote:

I’d love to learn more.
Did you change or upgrade the alternator?
Why do you have 2 dc-dc chargers?  Are they running in parallel?
Did you change the ACR or other battery divider?
What happens if the BMS shuts off the battery?
Do you have a bow thruster?
What amperage dc-dc charger are you using?

I’d love to see your wiring diagram.
I have two Lithium banks but haven’t installed them yet.  I feel like I’m over thinking it…

Hi. 

I’ll try and go through each point. I can’t do a wiring diagram at the moment but you may not need one. 

I already had a 120A alternator so didn’t need to upgrade. 
The two DC-DC chargers are paralleled to provide charging up to 60A each can provide 30A, this is about a hard as I would like to push the alternator on a continuous basis. It’s more than adequate for the time we run on engine to recharge. It’s not the cheapest solution but saves a lot of pain changing the alternator charging regime.
The ACR isn’t needed as the DC-DC chargers have an engine on detection feature and the default settings seem to work just fine charging the start battery. They are user configurable if needed. 
The BMS will shut off the battery on low voltage but with lithium’s this is at a point where they are almost depleted. However, there is an override for this on the BMS app. For over voltage the BMS will disable charging while allowing discharge so not an issue. The BMS is rated at 200A so I don’t anticipate this being an issue as I’ve monitored the current draw over several years and only exceeded this a few times momentarily with a stalled windlass. The overcurrent can be configured to trigger after x seconds so these states won’t shut down the battery. If it does it resets after x (configurable) seconds in any case. I’ve been extremely impressed with the config options. 
We do have a bow thruster and this has a factory DC - DC charger. It appears to work fine with the lithium’s even with the higher steady state voltage and not noticed any significant draw but I’ve not actually measured it yet. 
In essence, after much tracing the wiring diagrams, all that we needed to do was disconnect the feed from the alternator/start battery from the ACR, connect this into the DC-DC chargers and connect the output from them to the main bus bar. At that point the ACR is redundant. 
I already had a shunt but the BMS has this function as well. 
Hope this helps. 
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Mike2145 View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Mike2145 Quote  Post ReplyReply Direct Link To This Post Posted: 13 September 2023 at 13:20
Originally posted by Ian Coverdale Ian Coverdale wrote:

Neat.

Assume you've not installed a master isolator switch on LFP +VE as you're using remote on/off switch function of BMS?

Do you have an original thruster battery DC-DC converter and is it working okay with slightly higher input voltage? We had Sterling DC-DC thruster battery charger which thought engine was running all time due to slightly higher input voltage as so was a constant drain on LFP battery.

Be interested in any niggles once you start using the system.

Thanks for sharing :-)


Hi 

You’re correct I’ve not included a battery isolator as the BMS has this both software and a physical switch.
I can’t see the make and model of the DC-DC charger for the bow thruster but there hasn’t been any parasitic draw that caught my attention but I will do a bit of testing.  
The system has been running for a week now and, so far, all looks good. 
The only thing to note, which I was expecting, it’s that the mains charger, which has no lithium option and is set to AGM, charges fine to 100% at which point the BMS disables the charge as the voltage overshoots momentarily but then the charger goes into float, the BMS re-enables charging, and allow the lithiums to discharge to about 90% and everything settles at that point. We don’t get to mains power very often so this is just fine. 
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SimonGH View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote SimonGH Quote  Post ReplyReply Direct Link To This Post Posted: 21 September 2023 at 20:24
I really like this approach and I'm planning on copying it.

It seems much more elegant than all the changes I had planned on doing with mods to the alternator, charge divider, etc.

My only question - how would I wire up the Victron charger/inverter that I have?

My belief is that it's one set of wires to the house battery bus at this point - when the mains are plugged in it acts as a charger, so theoretically you could put that connection on the other side of your DC-DC chargers and they would handle the LiFePO4 charge profile, no? 

However if you do that, then when you want to run the inverter, the DC-DC chargers won't pull power from the LiFePO4 bank, only the starter battery, correct?

If you leave the charger/inverter wired directly to the house battery, then you won't be charging the starter battery, since the DC-DC charger only works in one direction (i think), and you have the issue of an incorrect charge profile as you noted (if you can't reconfigure the charger).  What happens if you start the engine while still plugged in?

How are you charging the starter battery with shore power in this setup?  Do you need another DC-DC charger pointed the other way?  Would that work? 




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Ian Coverdale View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Ian Coverdale Quote  Post ReplyReply Direct Link To This Post Posted: 21 September 2023 at 23:37
Which inverter/charger do you have Simon?
The BMS used here is rated at 200A. This will not be sufficient for larger inverters so depends on how big your inverter is and what other equipment you may wish to use at same time such as windlass, winches, etc. Need to consider your total power requirement.
Ian & Andrea
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Liveaboards - currently Montenegro.
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SimonGH View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote SimonGH Quote  Post ReplyReply Direct Link To This Post Posted: 23 September 2023 at 12:41
I have the option that came with the boat.  It’s a Victron multiplus 2000.
I actually have two batteries each with their own 200A BMS, so I believe that it should work ok.

I noticed while reading the manual that the charger has a second output for a starter battery, so I can probably just use that.

The main issue is that it doesn’t seem to have a setting for the primary battery chemistry to be LFP, so I’ll have to see if I can change the configuration somewhat.

The boat is typically on shore power when docked, so I want to ensure the charging is correct for the LFP when plugged in…


Edited by SimonGH - 23 September 2023 at 12:43
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Ian Coverdale View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Ian Coverdale Quote  Post ReplyReply Direct Link To This Post Posted: 23 September 2023 at 12:53
Your Multiplus can be programed for LFP depending on how old it is but you may need firmware update. LFP mode is configured via software, not through DIP switches. Software is free from Victron website but you will need USB/MK3 adaptor. Guide is here https://www.victronenergy.com/media/pg/VictronConnect_Manual/en/firmware-updates.html

Upgrade is a bit tricky but not difficult. Given knowledge shown here, sure you will have no problems. This document tells you which Multiplus models can be upgraded to latest firmware. https://www.victronenergy.com/upload/documents/manual-VE.Bus-firmware-versions-explained-EN.pdf



Edited by Ian Coverdale - 23 September 2023 at 13:04
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