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400/2009 Noise from Autopilot direct drive unit

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Giovanni586 View Drop Down
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Joined: 24 February 2009
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    Posted: 17 October 2014 at 19:26

Hi everybody!

My Jefa 150 KgM autopilot direct drive unit (type I) has become noisy. It is still working, but I wish to open to check what is going on in order to prevent future damage during the next cruise season. Has anybody any experience/suggestion/photos about how to open it and if it requires a special care?

Thanks a lot

GC

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panos View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote panos Quote  Post ReplyReply Direct Link To This Post Posted: 18 October 2014 at 05:31
May I suggest to return it to Jefa for maintenance?
They are very professional . Noise means wear and if you open it most probably you will need some parts to replace so you will not escape from Jefa after all.
Panos

Hanse 630e - selling her -
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iemand View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote iemand Quote  Post ReplyReply Direct Link To This Post Posted: 18 October 2014 at 20:42
I had the same on my drive, sent it back to JEFA and they refurbished it on warranty. However that is 3 years ago. 

That issue was a serial fault because of bad sealing which they made better later on.

I wouldn't work on that myself.
Hanse 312 MJ 2004 - Hanse 370e MJ 2007
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Nigel Fontaine View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Nigel Fontaine Quote  Post ReplyReply Direct Link To This Post Posted: 09 November 2014 at 04:50
Another 400 owner and friend of mine had his fail.  He took it apart and discovered that water leaked in and rusted the pancake motor.  The motor seized up completely.  It seems that the earlier models weren't sealed as they should have been. The motor was, 'toast' and needed replacing.  Replacing it proved to be extremely difficult as the source was China.  Eventually the motor was sourced and reinstalled.

I decided to take mine apart.  I inspected it and found no problem except for the seal which was poor at best.  I cleaned and re-greased the motor then sealed it so no water would enter the housing.  It was a very simple job to do.  Just followed the drawings.  It has been fine for the last two years.  

I would recommend everyone do the same as preventative measure.


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Sea-U View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Sea-U Quote  Post ReplyReply Direct Link To This Post Posted: 10 November 2014 at 13:57
I have opened it once. It stopped working, The motor brushes was stuck.
It was a straight forward job ... for me at least :-)
 
 


Edited by Sea-U - 10 November 2014 at 13:58
Sea-U is a 370e #532 located SW Norway
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DJgun View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote DJgun Quote  Post ReplyReply Direct Link To This Post Posted: 23 May 2025 at 14:24
I posted about DD1 problems in 415/418  Forum, and haven't worked  out how to create a link to it.

Edited by DJgun - 23 May 2025 at 14:51
DJ.....Sailor Ordinaire
HIN DE-HANJ0331J708
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